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RPVOT(ASTM) vs. Oxidation Stability(IEC): A Comparative Analysis of Insulating Oil Testing Methods

16 Sept 2025

Expert Oil Diagnostic Services

Introduction

Oxidation stability is a critical property of insulating oils, directly influencing their performance, longevity, and reliability in electrical equipment. Two internationally recognized methods for assessing this property are: R

  • PVOT (Rotating Pressure Vessel Oxidation Test) – ASTM D2272 (for turbine oils) and ASTM D2112 (for mineral insulating oils)

  • Oxidation Stability Test – IEC 61125 (for insulating liquids)


RPVOT (ASTM D2272/D2112)

This method evaluates the induction period, the time before rapid oxidation begins by subjecting the oil to high temperature and oxygen pressure in the presence of a copper catalyst. The test ends when a pressure drop of 175 kPa (25 psi) is observed, indicating significant oxygen consumption due to oxidation.


Advantages

  • Simple and direct measurement of oxidation resistance

  • Useful for trending oil condition over time

  • Applicable to both fresh and in-service oils


Limitations

  • Long test durations for modern oils (up to 3000 min)

  • May not clearly indicate induction point for advanced formulations

  • Susceptible to seal leakage and pressure drif


Oxidation Stability (IEC 61125)

This method simulates long-term oxidative stress by bubbling air through the oil at elevated temperatures in the presence of a copper catalyst. After a fixed duration, the oil is analyze for degradation indicators such as acidity, sludge, and dielectric dissipation factor (DDF).


Advantages

  • Comprehensive assessment of oil degradation

  • Simulates real-world aging conditions

  • Suitable for quality control and acceptance testing


Limitations

  • Time-consuming and resource-intensive

  • Requires post-test chemical analysis

  • Less direct than RPVOT in measuring oxidation resistance


Comparative Summary

Feature

RPVOT (ASTM D2272/D2112)

Oxidation Stability (IEC 61125)

Measurement Focus

Good but degrades over time

Chemical degradation post-aging

Duration

Variable (200-3000 min)

Fixed (48-500 hours)

Temperature

150°C

120°C

Catalyst

Copper coil

Copper wire

Oxidizing Agent

Pure oxygen

Zero air

Key Parameters

Pressure drop

DDF, acidity, sludge

Type of Oil

Inhibited Oil

Uninhibited Oil and Inhibited Oil

Suitability

Trending and condition monitoring

Batch quality control


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For more info on our insulating oil analysis services, please do not hesitate to contact our team members:


Shaily Hatun Mohamad Saleh (shaily.saleh@tnb.com.my)

Muhammad Hadi Ahmad Fauzi (hadi.fauzi@tnb.com.my)

Roshaniza Ismail (roshaniza.ismail@tnb.com.my)

Nur Syahida Akryl Azam (nursyahida.azam@tnb.com.my)



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